Hydraulic / Mechanical Quick-Release System
Equipped with integrated hydraulic cylinders or heavy ratchet jack mechanisms for fast opening and closing of side shutters, reducing labour dependency.
Mould
Precast Bridge Mould Manufacturer in India
Heavy-Duty Precast Concrete Bridge & Culvert Steel Mould
Engineered for major civil infrastructure, highway flyovers and railway viaduct projects, our Heavy-Duty Precast Concrete Bridge & Culvert Steel Mould produces high-strength structural bridge components. Constructed from IS 2062 Grade B high-tensile structural steel with base plates up to 12 mm thick, this formwork system features hydraulic or mechanical side-opening mechanisms, modular segment extensions and pre-stressing strand compatibility for heavy-load casting.
Manufactured by Paras Steel Industries in Gondal, Gujarat, this solution is available for customers across India with custom configuration support based on drawings, dimensions and production requirements.
Starting price
₹120/ kg + GST
Final price depends on size, design, material, thickness and transport requirement.
Key Features & Benefits
Key features and production benefits
Modular Sectional Construction
Built in precision-matched 3 m to 6 m bolted segments, allowing operators to adjust overall girder or culvert length to match exact bridge pier spans.
Pre-Stressing Compatibility
Structurally reinforced to withstand intense strand tensioning and strand placement forces during pre-stressed girder casting.
Zero Slurry Leakage Seals
Precision-machined flange joints fitted with heavy rubber gaskets prevent cement slurry loss for smooth, defect-free concrete surfaces.
Heavy Anti-Sag Base Framing
Fabricated with 8 mm to 12 mm thick MS plates supported by I-beams and ISMC channels to eliminate deflection under extreme concrete loads.
Technical Specifications & Material Build
- Mould Types Available
- I-Girder, Box Girder, U-Girder, Box Culvert and Deck Slab Moulds
- Material Grade
- High-Tensile Structural Steel (IS 2062 Grade B)
- Base Plate Thickness
- 8 mm / 10 mm / 12 mm Heavy-Duty Steel Plate
- Side Wall Plate Thickness
- 6 mm / 8 mm High-Grade MS Plate with heavy stiffeners
- Framework & Support Structure
- Heavy ISMC channels, structural I-beams and tubular bracing
- Surface Protection & Finish
- CNC cut profiles with heavy anti-rust epoxy primer and industrial finish paint
- Operation & Demoulding Mechanism
- Hydraulic / mechanical side opening with quick-locking clamps
- Joint Sealing System
- Slurry-tight heavy rubber gaskets along all flange joints
- Vibration Compatibility
- External electric / pneumatic formwork vibrator mounting pads
- Curing System Suitability
- Suitable for accelerated steam curing and natural ambient air curing
Production Capacity & Dimensions
- Bridge I-Girder Moulds
- 900 mm - 2400 mm girder height | 12 m - 35 m modular span | 150 mm - 300 mm web thickness
- Precast Box Culvert Moulds
- 1.5 m x 1.5 m | 3.0 m x 2.0 m | 3.0 m x 3.0 m clear openings | 150 mm - 300 mm wall/slab thickness
- Box Culvert Segment Length
- 1.0 m to 2.5 m
- Bridge Deck Slab & Pier Cap Moulds
- 150 mm - 250 mm deck thickness | 1.2 m - 2.5 m panel width | custom modular span lengths
Primary Applications
Transport Infrastructure
Flyovers, elevated expressway corridors and NHAI highway bridges.
Waterway Infrastructure
River bridges, canal overpasses and aquatic aqueducts.
Rail Transit Systems
Railway viaducts, metro rail elevated tracks and high-speed rail corridors.
Marine & Coastal Works
Marine jetties, port structures and coastal retaining barriers.
Designed for dependable production
High-tensile IS 2062 steel mould for precast bridge girders, box culverts and deck slabs, with hydraulic or mechanical quick-release and slurry-tight seals. Dimensions and configuration can be discussed based on your project requirement.
Applications
- Bridge construction
- Infrastructure projects
- Precast bridge components
Why Paras Steel Industries
Built around your precast production requirement
Custom engineering support
Share your drawing, dimensions and output requirement to discuss a suitable mould configuration.
Precision steel fabrication
Our fabrication process focuses on dependable fit, structural strength and repeatable production performance.
Quotation on your requirement
Contact us on WhatsApp or phone with your product requirement to request a quotation.
Frequently asked questions
Can Precast Concrete Bridge Mould be made in custom dimensions?
Yes. Share your drawing, required dimensions and production requirement with our team for suitable configuration options.
Which material is used to manufacture Precast Concrete Bridge Mould?
Material selection and plate thickness are specified according to the product design, production cycle and project requirement.
Can I share my technical drawing for review?
Yes. You can share your drawing or required dimensions on WhatsApp so our team can review the requirement before preparing a quotation.
Is Precast Concrete Bridge Mould suitable for repeated precast production?
Our mould solutions are designed for repeatable precast production. The final configuration can be selected according to the required output and operating process.
Can the mould be configured for my existing production setup?
Yes. Discuss your casting method, handling equipment and production requirement with our team to explore a suitable configuration.
How can I get a quote for Precast Concrete Bridge Mould?
Call or WhatsApp Paras Steel Industries at +91 87804 86457 with your drawing or requirement to request a quotation.