Zero-Bulging Structural Framing
High-density laser-cut ribbing and heavy ISMC channels withstand extreme hydrostatic concrete pressure and high-frequency vibration without warping or deflecting.
Mould
Precast Concrete Highway Barrier Mould (New Jersey / F-Shape Profile)
Engineered for high-speed highway infrastructure and urban traffic safety projects, our Precast Concrete Highway Barrier Mould produces heavy-duty median dividers and crash barriers conforming to NHAI standards. Constructed from IS 2062 / Q235 structural steel with precision laser-cut ribbing, this two-piece side-opening mould delivers zero-bulge casting, slurry-tight joints and smooth concrete surface finishes without air honeycombing.
Key Features & Benefits
Built for high-output panel production
Rapid Lock & Release Mechanism
Quick-action wedge clamps, alignment pins and T-bolts cut down assembly and demoulding labour time per casting cycle.
Slurry-Tight Machined Seals
Precision-machined joint edges eliminate cement slurry leakage for clean, sharp concrete profiles that require zero post-cast touching.
Pre-Welded Vibrator Mounting Brackets
Built-in heavy brackets allow direct attachment of external shutter vibrators for maximum concrete compaction and defect-free surface finish.
Technical Specifications & Material Build
- Mould Structure
- Two-Piece Split Formwork / Side-Opening Steel Assembly
- Material Grade
- High-Yield Structural Mild Steel (IS 2062 / Grade Q235)
- Contact Facing Plate Thickness
- 5 mm to 8 mm Heavy MS Plate (customizable)
- Stiffener Framework
- Laser-cut steel ribs, heavy ISMC channels and flat bar grid
- Casting Configuration
- Vertical / Upright Casting System
- Surface Finish
- CNC precision laser-cut plates with anti-corrosive primer and protective industrial coating
- Demoulding Mechanism
- Side-opening two-piece split assembly
- Locking System
- Quick-release wedge clamps, alignment pins and heavy T-bolts
- Vibration Compatibility
- Pre-welded mounting brackets for external shutter vibrators
Production Capacity & Dimensions
- Standard Length Options
- 1000 mm | 1500 mm | 2000 mm | 3000 mm | 4000 mm
- Height Options
- 800 mm | 900 mm | 1000 mm | 1250 mm
- Base Width Range
- 500 mm to 650 mm
- Top Width Range
- 150 mm to 200 mm
- Profile Options
- Standard New Jersey Profile, F-Shape Profile or custom crash barrier geometry
Primary Applications
Transport & Infrastructure
Highway and expressway median barriers compliant with NHAI guidelines.
Civil Structures
Bridge approach walls, flyover parapet walls and elevated corridor barriers.
Urban Transit
Metro rail corridors, bus rapid transit routes and city traffic dividers.
Site Safety & Traffic Control
Construction zone safety blocks, temporary traffic diversion barriers and security checkpoints.
Designed for dependable production
High-precision precast concrete highway barrier mould for New Jersey and F-Shape profiles, built with heavy IS 2062 steel, 5 mm - 8 mm plates and quick wedge locks. Dimensions and configuration can be discussed based on your project requirement.
Applications
- Road safety barriers
- Highway median barriers
- Infrastructure projects
Frequently asked questions
Can this mould be made in custom dimensions?
Share your drawing or requirement with us. Our team will guide you on available configuration options.
How do I get a quote?
Call or WhatsApp us at +91 87804 86457 to discuss your requirement.