Perfect 90° Right-Angle Bracing
Reinforced with heavy diagonal corner tie-bars and angle stiffeners to maintain precise square alignment without warping during concrete compaction.
Mould
Precast Concrete Door Frame Mould (Concrete Chaukhat Mould)
Engineered for modern building construction and affordable housing projects, our Precast Concrete Door Frame Mould manufactures high-strength concrete chaukhat units as durable alternatives to traditional wooden frames. Constructed from IS 2062 heavy mild steel plates with diagonal corner bracing, this mould ensures exact 90-degree right-angle alignment, pre-set hinge slots and smooth draft angles for rapid demoulding and plaster-free concrete finishes.
Key Features & Benefits
Built for high-output panel production
Single & Double Rebate Configurations
Available in single rebate profiles for standard doors and double rebate profiles for dual-door setups such as a main door with wire-mesh safety door.
Integrated Hinge & Lock Insert Provisions
Built-in slot plates hold hinge fasteners and lock receivers securely in position during pouring, eliminating post-casting drilling and labour.
Smooth & Flawless Demoulding
Engineered draft angles allow quick extraction of cured concrete frames without cracking edges or damaging door rebate corners.
Exceptional Reusability (1000+ Cycles)
Fabricated from 4 mm to 6 mm industrial mild steel treated with epoxy paint for more than 1,000 high-turnover casting cycles.
Technical Specifications & Material Build
- Material Grade
- High-Grade Mild Steel (IS 2062 Structural Steel)
- Frame Type
- Single rebate / double rebate precast door frame formwork
- Plate Thickness
- 4 mm / 5 mm / 6 mm Heavy-Duty MS Plate
- Structural Framework
- Heavy angle iron stiffeners with diagonal corner bracing
- Hinge & Lock Slots
- Pre-engineered inserts for hinge plates and latch catch plates
- Operational Durability
- Highly reusable (1,000+ casting cycles)
- Surface Finish
- CNC laser-cut surfaces with anti-rust primer and industrial epoxy paint
- Demoulding Mechanism
- Quick-release tapered side profiles
- Casting Method
- Flat horizontal table casting bed
- Vibration System
- Compatible with table vibrators or external shutter vibrators
Production Capacity & Dimensions
- Standard Room Door Frames
- 7 ft x 3 ft (2100 x 900 mm) | 7 ft x 3.25 ft (2100 x 1000 mm)
- Main Entrance Door Frames
- 7 ft x 3.5 ft (2100 x 1050 mm) | 7 ft x 4 ft (2100 x 1200 mm)
- Bathroom & Toilet Door Frames
- 6.5 ft x 2.5 ft (1950 x 750 mm) | 7 ft x 2.5 ft (2100 x 750 mm)
- Chaukhat Cross-Section Profiles
- 100 x 60 mm standard section | 125 x 65 mm heavy-duty section
Primary Applications
Affordable Housing & Government Schemes
PMAY projects, low-cost housing developments and mass residential housing.
High-Moisture & Wet Areas
Bathrooms, toilets, kitchens, coastal properties and damp environments where rot and termite resistance is needed.
Mass Infrastructure & Commercial
Hostels, worker quarters, school buildings, hospital complexes and commercial facilities.
Exterior Access Points
Exterior entryways, garden access doors and balcony enclosures.
Designed for dependable production
High-precision precast concrete door frame or chaukhat mould with single and double rebate options, IS 2062 steel, 90-degree bracing and 1,000+ casting cycle durability. Dimensions and configuration can be discussed based on your project requirement.
Applications
- Precast door frames
- Housing projects
- Building construction
Frequently asked questions
Can this mould be made in custom dimensions?
Share your drawing or requirement with us. Our team will guide you on available configuration options.
How do I get a quote?
Call or WhatsApp us at +91 87804 86457 to discuss your requirement.